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Digital maintenance management for vessels

Replace paper-based maintenance logs with electronic planned maintenance systems that track equipment schedules, automate reminders, manage spare parts inventory, and ensure regulatory compliance. Keep your fleet maintained, documented, and audit-ready.

Trusted by

Airspan
UBA
Druid
Dangote

What is EPMS?

Electronic Planned Maintenance System (EPMS) is maritime software that digitizes maintenance management by centralizing all tasks, schedules, records, spare parts, and certificates for access both onboard and ashore. It includes a comprehensive equipment database covering all machinery and systems.

It provides automated maintenance scheduling based on running hours, time intervals, or condition, work order creation, digital completion records with signatures, photos, and notes. It provides spare parts inventory with usage tracking, certificate and survey monitoring with expiry alerts, and reporting tools for compliance, budgeting, and analysis, along with shore based access for fleet managers and technical superintendents.

Smart Maintenance Management

Equipment Database

EPMS maintains a complete onboard equipment inventory, covering engines, generators, pumps, compressors, steering systems, electrical systems, HVAC, safety equipment, and navigation electronics, while tracking key details including:

  • Manufacturer, model, and serial number

  • Installation date and running hours

  • Maintenance schedules and history

  • Associated spare parts

  • Manuals and technical documentation

Automated Maintenance Scheduling

EPMS automatically generates maintenance tasks based on:

  • Running Hours: Maintenance due every X hours of operation (common for engines, pumps)

  • Calendar Intervals: Maintenance due every X days/weeks/months (time-based tasks)

  • Condition Monitoring: Maintenance triggered by sensor readings or inspections

The system sends alerts and reminders when maintenance is approaching or overdue, ensuring nothing gets missed.

Work Order Management

When maintenance is due, EPMS generates work orders with task instructions, required spare parts and tools, safety precautions, and estimated completion time, while engineers carry out the tasks and record:

  • Completion date and time

  • Actual spare parts used

  • Observations, measurements, and photos

  • Digital signature

Spare Parts Inventory Management

EPMS tracks spare parts inventory:

  • Parts in stock onboard

  • Parts on order

  • Parts usage history

  • Reorder levels and alerts

When a part is used for maintenance, EPMS automatically deducts it from inventory and alerts shore office if reorder is needed. Reduces risk of critical spare part stockouts.

Benefits that drive performance

Regulatory Compliance

Prove compliance with ISM Code, flag state regulations, and classification society requirements. Digital records are audit-ready and easily retrieved.

Reduced Downtime

Preventive maintenance prevents unexpected failures. Catching issues early during scheduled maintenance is cheaper than emergency repairs at sea or in port.

Better Maintenance History

Complete maintenance history travels with the vessel even as crew changes. New engineers can see what's been done, when, and by whom.

Cost Control

Track maintenance costs accurately. Identify equipment with high maintenance costs. Budget more effectively for spare parts and services.

Improved Safety

Well-maintained equipment is safer equipment. EPMS ensures safety-critical systems receive proper attention.

Knowledge Retention

Maintenance procedures, troubleshooting notes, and lessons learned are documented in EPMS—not lost when experienced crew leave.

EPMS Deployment Process

End to end implementation of digital maintenance management for reliable vessel performance.

01/06

Vessel Survey

We survey the vessel to document all equipment requiring maintenance management.

02/06

System Configuration

We configure EPMS with an equipment database, manufacturer based maintenance schedules, spare parts inventory, and user accounts with defined permissions.

03/06

Installation

EPMS is typically installed on a vessel server or onboard PC for offline use at sea, cloud hosted for access from both vessel and shore via satellite internet, or as a hybrid system combining local installation with cloud synchronization.

04/06

Data Migration

If replacing existing system, we migrate historical data and equipment records.

05/06

Training

Engineers and officers are trained to operate EPMS, including viewing schedules, completing work orders, recording measurements and observations, and managing spare parts.

06/06

Go-Live & Support

EPMS goes live, and we provide ongoing support for troubleshooting, system updates, and optimization.

Let’s Build Your Infrastructure

Whether you’re connecting remote operations, upgrading maritime systems, or deploying digital inclusion projects, our team is ready to engineer the right solution.

Offshore vessel with maritime communications equipment on open water

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